The folding fatigue testing machine for scooters is a dedicated testing device for evaluating the durability of the folding mechanism of scooters. It accelerates the aging of the locking system by sim ...
The folding fatigue testing machine for scooters is a dedicated testing device for evaluating the durability of the folding mechanism of scooters. It accelerates the aging of the locking system by simulating repeated folding actions, thereby assessing its long-term reliability.
Application scope
It is used to simulate the folding fatigue test of scooters.
Core functional modules
Core Function
Test Principle
By using pneumatic or motor drive to apply periodic loads to the folding mechanism of the scooter, the folding action in actual use is simulated to test the effectiveness of the locking system over long-term use.
Control Method
PLC + Touchscreen Control: The main control system supports parameter setting (such as test times, frequency), real-time display of test progress and results, and has an automatic shutdown function.
Intelligent Adjustment: Some models support load adjustment (such as cylinder pressure adjustment), roller spacing adjustment (650-1050mm), and slope simulation to meet the testing requirements of different models.
Mechanical Parameters
Drive Method: Pneumatic or motor drive (such as Baihang BH-681a).
Test Frequency: 1-5Hz (high-frequency test), maximum test force 500N.
Applicable Dimensions: Wheelbase 550-900mm, frame length ≤ 800mm, outer diameter ≤ 600mm.
Testing Capacity
Test Cycles: Supports up to 999,999 cycles, meeting standards such as EN 14619 and GB/T 20096.
Sensor Accuracy: Force sensor capacity 200kg, some models are equipped with real-time speed and mileage display functions.
Core technologies and configurations
| Item | Parameter Range |
|---|---|
| Sensor Capacity | 5 KN (2 disc types);1 disc type |
| Load Cell Resolution | 1/1000 |
| Test Force | Handlebar: 500 N – 1500 N adjustable (closed-loop force control), tilted downward loadingBase plate: 2000 N – 3500 N adjustable (closed-loop force control), downward loading |
| Force Control Accuracy | 5% (dynamic) |
| Test Frequency | 0–5 Hz |
| Test Cycles | 0–999,999 adjustable |
| Loading Mode | Pneumatic loading:Handlebar: 2 pcs Φ80×100 cylindersBase plate: 1 pc Φ125×100 cylinder |
| Database Function | Automatically records each measurement result for analysis and evidence |
| Stop Condition | Stops when specimen deformation is excessive or cylinder stroke exceeds set value |
| Pneumatic Component Brand | FESTO (Germany) |
| Power Supply | 220 V, 5 A |
| Air Supply | Air pressure 0.7 MPa, air flow 400 L/min |
| Overall Dimensions (LWH) | 1650×1400×2300 mm |
| Features | Equipped with independent electric control box;Equipped with air pressure stabilizer tank for stable working pressure and smoother loading;Position locking screws are quick-release type for easy operation;Position adjustment adopts lead screw adjustment |
Product advantages
Technical Highlights
High-precision drive system: Servo motor closed-loop control, folding angle accuracy ±0.1°, frequency response ≤ 10ms.
Modular design: Quick fixture replacement (compatible with T-type folding, one-click quick release, snap-on structure), suitable for 4 to 12-inch wheel diameter scooters.
Safety protection: Fully enclosed protective cover, overload protection, emergency stop, compliant with ISO 13849 mechanical safety standards.
Energy-efficient and high-performance: Energy feedback technology recovers 35% of the energy during testing, standby power consumption < 150W.
Equipment Advantages
High efficiency and accuracy: 100,000 folding tests can be completed within 48 hours, with data repeatability error < ±1%.
Equipment Advantages
Comprehensive coverage: Supports static strength testing, dynamic fatigue loading, and environmental coupling tests (temperature, humidity, and salt spray).
Equipment Advantages
Cost optimization: Early exposure of design flaws, reducing recall risks and after-sales costs.
Standard compliance: Built-in test procedures such as EN 14619 and ISO 12107, directly generating certification reports.
Application scenarios and industry value
Production quality inspection: Batch testing of folding mechanisms before leaving the factory to screen out potential hazards such as loose locks and excessive hinge clearance.
Research and development verification: Optimization of materials (such as stainless steel and aluminum alloy) and lubrication schemes for folding mechanisms to enhance durability.
Certification testing: Mandatory folding fatigue testing in certifications such as CE and CPSC.
After-sales analysis: Reproduction of defects and process improvement for user feedback on folding jamming and abnormal noises.
After-sales Service
Warranty Policy: Most manufacturers offer a one-year full machine warranty, supporting remote fault diagnosis and operation training.
Customization Service: Customization based on requirements, including custom fixtures and software functions according to testing standards (such as JIS/CNS) to meet special needs.
After-sales Service: One-year full machine warranty, providing operation training and remote technical support.
Data Service: Optional cloud data platform for generating CNAS-compliant test reports remotely.
Technical Support: Free remote debugging, operation training, and annual equipment calibration services.
Spares Supply: Quick replacement service for consumable parts (fixtures, hydraulic seals).
Ordering Process
Requirement Communication: Provide test standards and relevant parameters.
Solution Confirmation: The supplier provides 3D drawings and parameter lists.
Production and Delivery: 15-20 days for standard models, 30-45 days for non-standard custom models.
Acceptance and Training: Engineers will install and debug on-site and provide training.
