A large main driving wheel is used to power the scooter, while a small wheel passively detects the rotational speed. This setup enables "dynamic tests", "long-distance walking tests&quo ...
A large main driving wheel is used to power the scooter, while a small wheel passively detects the rotational speed. This setup enables "dynamic tests", "long-distance walking tests", and "static load tests". It is used for testing the road condition durability and fatigue performance of scooters and kick scooters, as well as the wear resistance of roller skate wheels.
Core functional modules
Core Functions
Dynamic Load Simulation
Multi-terrain Simulation: Supports flat road, uphill (0~20°), bumpy road (frequency 1~50Hz), and emergency braking scenarios, covering real riding environments.
Load Adjustment: Allows setting load (50~150kg), speed (0~40km/h), and acceleration (0~3m/s²) to simulate different user riding habits.
Durability Testing
Continuous Cycle Testing: Simulates continuous operation of the scooter for ≥2000 hours (equivalent to 5000 kilometers of actual riding), testing the fatigue life of components such as the frame, wheels, bearings, and battery.
High-frequency Impact Testing: Simulates random vibration (amplitude ±5mm) and mechanical shock (peak acceleration 30g) through a servo drive system to verify the structural vibration resistance.
Intelligent Monitoring and Diagnosis
Real-time Multi-parameter Collection: Monitors data such as motor torque, battery temperature/voltage, brake pad wear, and vehicle vibration, dynamically generating performance degradation curves.
Fault Warning System: AI algorithms identify anomalies (such as motor overheating, battery over-discharge, frame deformation), automatically shut down and generate fault reports.
Safety and Compliance Verification
Electrical Safety Testing: Integrates insulation resistance testing, short-circuit protection verification, and water resistance testing (IPX4~IPX7), meeting UL 2272 and EN 17128 standards.
Mechanical Strength Testing: Verifies the vehicle's anti-deformation ability through static load (200kg pressure) and drop tests (1m height).
Core technologies and configurations
| Item | Parameter Range |
|---|---|
| Drum Diameter | 700 mm |
| Drum Speed | 0.5 m/s ±5% |
| Load | 20–100 kg adjustable |
| Test Time | 1 min – 9999 h |
| Control System | PLC + industrial computer |
| Measuring Accuracy | Speed ±0.1 km/h, Load ±0.1 kg |
| Power Source | Motor control system |
| Software Interface | Feihong control system |
| Overall Dimensions (Approx.) | 2150×1300×2450 mm |
| Control Cabinet | 600×600×1830 mm |
| Load Capacity | Static 200 kg / Dynamic 150 kg |
| Vibration Frequency Range | 1–50 Hz (random / sine wave) |
| Impact Acceleration | 30 g (half-sine wave, pulse width 6 ms) |
| Power Supply | AC 380 V, 50 Hz, 10 A |
| Functions | Computer-controlled automatic test report generation;Adjustable drum distance for different vehicle sizes;Electric vehicle range test;Power detection (voltage & current measurement for power calculation);Simulated riding conditions: flat road & obstacle test;Simulated human load test with weights applied on handlebar, seat, pedal, rack, etc. |
Product Advantages
Technical Highlights
High-precision dynamic control: Utilizing servo motors and a closed-loop feedback system, the speed control accuracy is ±0.2 km/h, and the vibration frequency error is ≤ ±1%.
Modular design: Supports quick replacement of test modules (such as battery compartment fixtures, wheel impact stands), and is compatible with various vehicle models (wheel diameters 4 to 12 inches).
Energy-efficient and high-performance: Energy recovery technology can recycle 60% of the energy during testing, and standby power consumption is less than 100W.
Safety protection: Fully enclosed protective cover, emergency stop button, overload protection, and certified to ISO 13849 mechanical safety standards.
Equipment Advantages
High efficiency and accuracy: Dual-station synchronous testing increases efficiency by 150%, with data repeatability error less than ±1.5%.
Comprehensive coverage: Supports testing of multiple categories including electric scooters, balance scooters, and children's scooters.
Cost optimization: Early detection of design flaws reduces after-sales maintenance costs and brand risks.
Standard compliance: Built-in test programs meet international standards such as ISO 4210 and EN 14619.
Application scenarios and industry value
Production quality inspection: Batch durability screening and safety performance testing of electric scooters before leaving the factory.
Research and development verification: Life comparison and optimization testing of new materials (carbon fiber frames, high-density batteries).
Certification testing: Compulsory testing items for international certifications such as CE, UL, and FCC.
After-sales analysis: Defect reproduction and quality traceability of returned products by users.
