This device is specifically designed for smart lock manufacturers, quality inspection institutions and R&D laboratories. It is used to simulate the opening and closing, plugging and unplugging, tw ...
This device is specifically designed for smart lock manufacturers, quality inspection institutions and R&D laboratories. It is used to simulate the opening and closing, plugging and unplugging, twisting and other actions of smart locks (electronic locks, fingerprint locks, password locks, etc.) in actual use, accurately testing their mechanical life, stability of electronic components and overall durability. With a dual-station independent control system, it supports synchronous or asynchronous testing, significantly improving the testing efficiency.
Core Technologies and Functions Core functions
1. High-efficiency Dual-station Testing
Independent control of two testing stations allows simultaneous testing of two different types of locks or comparative experiments. Supports single-station independent operation with high flexibility.
2. Multi-action Simulation
Insertion and extraction test: Simulates the insertion and extraction of keys/cards/fingerprint heads (adjustable force, range 0~50N).
Twisting test: Lock core rotation angle 0~360°, torque range 0~5N·m (customizable).
Door opening and closing simulation: Lock tongue retraction frequency 1~30 times/minute, stroke programmable control.
3. Intelligent Monitoring System
High-precision sensors for real-time monitoring: force, angle, temperature, current, etc.
Abnormal alarm: Automatically records the number of faults (such as jamming, malfunction, overheating).
4. Data Visualization
7-inch touch screen operation interface, supports Chinese/English switching.
Generate test reports: cycle count, fault point distribution, life curve graph (supports Excel/PDF export).
Core Technology
1. One lock is clamped at a time.
2. The key can be turned to any suitable angle (controlled by Delta servo motor). The motor force can be set by the user. This avoids breaking the key when the lock core gets stuck due to excessive force. The adjustment is convenient.
3. The rotation of the handle, ball or knob is driven by a stepping motor.
4. The insertion and extraction of the key is driven by a stepping motor and lead screw (Taiwan imported HIWIN lead screw and TBI guide rail), with a maximum stroke of 60mm. The insertion and extraction speed and depth can be adjusted. (The key can be completely pulled out of the lock core, and the insertion and extraction accuracy can be controlled within 0.02mm.)
5. The control part is controlled by Delta PLC and equipped with a 7" touch screen from Weiheng to change parameters.
6. High-precision safety protection device, with fault stop protection function and memory function.
7. Surface treatment is baking paint, and the fixture is electroplated.
8. According to the European standard, a weight and load function is added (10N, 25N, 50N, 120N, four levels).
Typical application scenarios
Smart lock manufacturers: Reliability verification before mass production to avoid market return risks.
Quality inspection institutions: Third-party certification testing and issuance of authoritative test reports.
Research and development laboratories: Optimization of lock body structure design to enhance product lifespan.
Technical parameters
| Item | Specifications |
|---|---|
| Test Station | 2 stations (independent control) |
| Test Frequency | 5–60 cycles/min (stepless speed regulation) |
| Load Range | Insertion/extraction force: 0–50 N; Torque: 0–5 N·m |
| Test Cycles | Max. 1,000,000 cycles (termination conditions programmable) |
| Data Accuracy | Force: ±0.5% FS; Angle: ±1° |
| Power & Air Supply | AC 220V±10%, 50Hz |
| Certification Standards | CE certified, compliant with GB/T 2423.10 |
| Overall Dimensions | 1500×550×1500 mm (with base frame & toolbox) |
After-sales Service
Warranty period: One-year warranty for the entire machine, and three-year warranty for core components (sensors, motors).
Technical support: Free remote debugging, operation training, and annual equipment calibration services.
Spares supply: Quick replacement service for consumable parts (jigs, hydraulic seals) is provided.
Ordering Process
Requirement Communication: Provide test standards, load range and mechanical foot size.
Scheme Confirmation: The supplier provides 3D drawings and parameter list.
Production and Delivery: 15-20 days for standard models, 30-45 days for non-standard customized models.
Acceptance and Training: Engineers will install and debug on-site and provide on-site training.
