The electric scooter production line aging test machine is an online rapid aging detection device specifically designed for electric and non-electric scooter production lines. By simulating harsh cond ...
The electric scooter production line aging test machine is an online rapid aging detection device specifically designed for electric and non-electric scooter production lines. By simulating harsh conditions such as high temperature, vibration, and repeated charging and discharging during long-term use, it accelerates the exposure of potential defects in motors, batteries, electronic components, and vehicle structures, ensuring the reliability and safety of products before they leave the factory. This equipment integrates functions such as automated loading and unloading, multi-station parallel testing, and intelligent data analysis, and is suitable for the terminal quality inspection stage of the scooter production line. It meets international standards such as CE EN 14619, UL 2272, and GB/T 17761, helping enterprises achieve efficient, defect-free intelligent production.
Core functional modules
Core Functions
High-temperature aging: Continuous operation in a constant temperature environment of 50°C to 80°C (4 to 24 hours) to accelerate the aging process of motors, batteries, and circuit boards.
Cyclic load test: Simulate user riding scenarios by setting motor start-stop (≥500 times/hour), battery charge-discharge (0-100% cycle), and other dynamic loads.
Vibration fatigue test: Use a high-frequency vibration table (5 to 50Hz, acceleration 5g) to simulate bumpy roads and detect the risk of loosening or breaking of the frame, screws, and folding mechanisms.
Intelligent Quality Control
Multi-parameter monitoring: Real-time collection of motor temperature, battery voltage/internal resistance, controller current, vehicle body vibration, and other data to generate aging attenuation curves.
Abnormal warning: AI algorithms identify abnormal temperature rise, current fluctuation, or structural noise, automatically mark defective products, and trigger sound and light alarms.
Data traceability: Each scooter is bound to a unique QR code, storing aging test data, and supporting MES system integration and quality traceability.
Seamless Integration with Production Lines
Automated loading and unloading: Combined with robotic arms or conveyor belts to achieve unmanned material flow, with a test cycle of ≤3 minutes per unit (depending on the aging duration).
Multi-station parallel operation: Supports 4 to 8 stations for simultaneous testing, adaptable to different models (electric/non-electric, adult/children's), increasing production capacity by 300%.
Core technologies and configurations
| Item | Parameter Range |
|---|---|
| Temperature Range | Ambient ~ +80℃ (customizable to -40℃ ~ +120℃) |
| Vibration Frequency | 5~50 Hz (sine / random wave) |
| Test Stations | 1~5 stations (independent control) |
| Max Load per Station | 50 kg (expandable to 100 kg) |
| Data Sampling Frequency | 100 Hz (key parameters) / 10 Hz (full parameters) |
| Power Supply | 220 V, 1 A |
| Test Machine Dimensions (LWH) | Approx. 2600×1620×1750 mm |
| Control Cabinet Dimensions (LWH) | Approx. 600×600×1800 mm |
Product Advantages
Technical Highlights
High-precision temperature control system: PID closed-loop control, temperature uniformity ≤ ±1.5℃, heating rate ≥ 5℃/min.
Modular design: Independent test chambers, vibration tables, and power modules can be quickly replaced, suitable for electric scooters with wheel diameters of 4 to 12 inches.
Energy-efficient and high-performance: Standby power consumption < 2kW, energy recovery technology can recycle 30% of the energy used during testing.
Safety features: Explosion-proof cabin, overcurrent protection, emergency stop button, compliant with ISO 13849 mechanical safety standards.
Equipment Advantages
Double efficiency: 24-hour continuous testing is equivalent to 3 months of actual use, reducing the testing cycle by 90%.
High compatibility: Suitable for electric scooters, balance scooters, skateboards, and other products, with model changeover time ≤ 10 minutes.
Zero missed detection rate: Dual verification by AI and sensors, with an accuracy rate of ≥ 99.9% for identifying defective products.
Compliance with standards: Built-in test programs such as UL 2272 and EN 14619, directly generating certification reports.
Application scenarios and industry value
Usage scope: 1. Speed test 2. Pedal start switch test 3. Used for simulating the load-bearing force test of the scooter pedal, with a maximum of 150kg 4. Controlled by PLC and touch screen, set the test time and pedal start frequency 5. Automatically determine the result after the test, with a green light indicating OK and a red light indicating NG.
Application scenarios:
Final inspection in production: Batch aging tests before leaving the factory to screen out potential risks such as motor overheating, battery degradation, and structural loosening.
Incoming material verification: Aging life assessment of key components such as batteries and motors.
Process optimization: Comparing the impact of different assembly processes on the durability of the entire vehicle (such as screw torque and welding strength).
After-sales analysis: Defect reproduction and process improvement verification for returned products.
