Smoke Emission Charging Test Machine DR-CD013

Designed specifically for the simultaneous detection of the "charging function and smoke output performance" of electronic cigarette products, this machine is centered around "dual-station parallel testing + intelligent parameter self-calibration technology", supporting three core functions: charging current detection, smoke generation determination, and freely set inhalation parameters. It addresses the pain points of traditional testing such as "low efficiency of single-station testing, large errors in manual judgment, and easy damage to charging interfaces". The equipment is suitable for scenarios such as full inspection on electronic cigarette production lines, incoming material spot checks, and maintenance testing. It is a key detection device for "cost reduction and efficiency improvement" and "precise and reliable quality control" on electronic cigarette assembly lines. 

Product Features and Characteristics

1. Two positions can be tested simultaneously. The power cord is automatically inserted to charge the product and conduct smoke emission tests, and it can determine whether the product can emit smoke normally and charge normally.

2. The machine automatically identifies whether the charging current is within the required range using the rated input voltage (usually 5V, which needs to be fine-tuned) and the rated current (usually 2A, which needs to be fine-tuned). If the charging current of the product is within the required range, it is OK, and a green light should be on at the corresponding position. If the charging current of the product is not within the set range, it is NG, and the faulty position needs to sound an alarm and light a red light. If both positions are faulty, both positions need to sound an alarm and light a red light. The charging detection insertion and removal mechanism should use a flexible structure and not be inserted or removed forcefully. In any case, the charging current value (current size display) should be displayed.

3. After the test starts, it checks if there is smoke produced. If the product does not produce smoke, the machine can automatically identify it, and the faulty position needs to sound an alarm and light a red light. If both positions are faulty, both positions need to sound an alarm and light a red light. If the product can emit smoke normally, it is OK, and a green light should be on at the corresponding position.

4. The suction and smoke emission test requires the free setting of suction duration and suction frequency.

5. The charging test for both positions and the smoking test for both positions can be freely shielded and freely selected to be turned on.

6. The loading and unloading actions are manually performed by the operator.

7. It can be tested for charging in both forward and reverse directions. 

Product Applications

1. Power on the product for testing.

2. Manually place the product into the product positioning fixture with both hands.

3. The machine automatically performs the suction and smoking test as well as the power-on test.

4. Manually remove the tested products and distinguish between good and defective ones. 

Instrument parameters

Core Technology Highlights and Functional Design

✅ Dual-station Synchronous Testing: Double the Efficiency, Perfect for High-speed Production Lines

✦ Parallel Detection Design:

Two independent test stations support synchronous or independent operation (users can freely choose "test both stations simultaneously" or "test each station separately");

The test time for a single station is ≤ 20 seconds (including loading/unloading - charging - smoke detection), and the efficiency of dual-station synchronous testing is 100% higher than that of a single station, perfectly matching the "15 units per minute" assembly line rhythm of electronic cigarettes.

✦ Flexible Charging Plug and Unplug Structure:

Adopting a composite structure of elastic silicone and spring buffer (compression stroke 3mm, rebound force ±0.1N), it simulates the gentle insertion and removal actions of human hands;

It avoids problems such as USB interface deformation and poor contact caused by traditional rigid insertion and removal (measured interface damage rate reduced from 3% to 0.1%). 

✅ Intelligent Charging Detection: Precise Judgment, Data Visualization

✦ Adaptive Voltage/Current Calibration:

Supports fine-tuning of 5V ± 0.2V voltage and 2A ± 0.3A current (one-click setting via touch screen), catering to the charging requirements of different e-cigarette models (e.g., fast-charging models need 2.5A, and regular models need 1.8A);

The machine automatically identifies the charging current of the product, displays the value in real time (accuracy ± 0.01A), and compares it with the preset range (e.g., 1.5–2.2A), outputting "OK/NG" judgments.

✦ Multi-mode Alarm Mechanism:

When charging fails (NG), the corresponding station's red light remains on constantly and a buzzer sounds (volume 85dB, adjustable); when both stations fail, they alarm independently (to avoid confusion);

OK stations have a constantly lit green light (brightness adjustable to suit different lighting environments), providing a clear distinction of test results. 

✅ Automatic smoke recognition: 0% error rate, no missed detections

✦ Optical smoke sensor:

Equipped with a laser scattering sensor (detection accuracy 0.01mg/m³) to monitor the smoke concentration in the test chamber in real time;

Set a "smoke trigger threshold" (e.g., ≥0.1mg/m³), automatically marking as NG when there is no smoke or the concentration is insufficient (traditional manual observation error rate > 10%).

✦ Linked with charging detection:

Only when both "charging OK + smoke OK" are met, the station is finally marked as "all items qualified"; if either step is NG, an alarm is triggered to precisely locate the issue (e.g., normal charging but no smoke, or normal smoke but abnormal charging). 

✅ Free setting of inhalation parameters: Covering the testing requirements of multiple scenarios

✦ Adjustable inhalation duration and frequency:

Inhalation duration: 0.5 - 5 seconds (step 0.1 second), inhalation frequency: 1 - 10 times (step 1 time), supporting multiple scenario simulations such as "short inhalation (1 second/time)", "deep inhalation (3 seconds/time)", "continuous inhalation (5 times)", etc.

Adapting to the atomization characteristics of different e-cigarettes (e.g., small e-cigarettes require short inhalation to trigger, while large e-cigarettes need deep inhalation for detection).

✦ Constant flow inhalation control:

Built-in micro air pump (flow rate 10 - 30 ml/s, accuracy ±1 ml/s), ensuring stable flow rate for each inhalation and avoiding smoke detection errors caused by airflow fluctuations (traditional devices fluctuate > 5 ml/s). 

✅ Workstation Shielding and Bidirectional Charging: Flexible Adaptation and Convenient Operation

✦ Independent Workstation Shielding Function:

Supports single or dual workstation shielding (by selecting "Shield Workstation 1/Workstation 2" on the touch screen), meeting special requirements such as "testing only one sample" or "repairing a single workstation test";

After shielding, the corresponding workstation does not start the test, avoiding resource waste.

✦ Bidirectional Charging Compatibility:

The charging interface supports both forward and reverse insertion (compatible with USB-A/B/C), automatically identifying the polarity and adjusting the power supply direction;

No need to manually adjust the plug direction, improving operation efficiency by 30% (compared to traditional devices that require manual flipping). 

Application scenarios and customer value

✅ Full inspection on production lines: Improved yield and reduced costs

✦ Production line compatibility:

Seamlessly integrated with the assembly line's "oil injection - encapsulation - testing" process, with a detection capacity of ≥60 units per hour (dual workstations operating simultaneously);

Full parameter automatic judgment, increasing the interception rate of issues such as "poor charging contact" and "atomizer core failure" from 70% (manual visual inspection) to 99%, reducing after-sales return costs by 40%. 

✅ Incoming material inspection: Strictly control the quality of upstream materials

✦ Supplier incoming material inspection

Quickly test the charging and smoking performance of newly arrived electronic cigarettes (less than 20 seconds per unit), and screen out non-conforming products such as "abnormal charging current" and "no smoke";

Data is traceable (store 10,000 sets of test records), providing a basis for supplier quality scoring (such as returning the batch if the NG rate is greater than 5%). 

✅ Maintenance Testing: Precise Fault Location

✦ Post-sale Maintenance Scenario:

For returned e-cigarettes, a single work station is isolated for testing (e.g., only testing at Work Station 1) to quickly determine whether the issue is a "charging problem" (abnormal current) or a "smoke emission problem" (no smoke);

Reduces fault diagnosis time by 50% (compared to the traditional two-step testing of charging and smoke emission). 

Reliability and Maintenance

✅ Structural Durability:

✦ The flexible charging interface has a lifespan of ≥100,000 insertions and removals (equivalent to testing 50,000 e-cigarettes);

✦ The smoke sensor has undergone continuous testing for 5,000 hours (with no drift or attenuation). 

✅ Easy-to-maintain design:

✦ The charging interface/pump module supports "click-to-detach" (no tools required, replacement completed within 3 minutes);

✦ Annual calibration takes only 30 minutes (standard ammeter + smoke generator provided);

✦ Self-diagnostic function for faults (displaying error codes such as "poor contact at charging interface" and "pump flow deviation"), guiding quick repairs. 

✅ Operating Procedure (5 Steps to Learn and Use Immediately)

✦ Parameter Setting → Select the test mode on the touch screen (dual workstations/single workstation), set the charging voltage (e.g., 5V), current range (e.g., 1.5–2.2A), suction duration (2 seconds), and number of times (3 times);

✦ Manual Loading and Unloading → The operator takes the e-cigarette and inserts it into the workstation fixture (automatically triggering the flexible connection of the charging interface without pressing);

✦ Start Testing → Click the "Start" button, and the device automatically performs charging detection (5 seconds) → suction and smoke emission detection (10 seconds) → result determination (5 seconds);

✦ Result Confirmation → Observe the workstation light color (green light: all items OK; red light + buzzer: charging/smoke emission NG), remove NG items for repair, and OK items flow to the next process. 

Manufacturer and Customization Services and Precautions

Services and Certifications

✦ 1-year full machine warranty: Lifetime technical support for key components (cylinder body/sealing ring);

✦ Compliance with standards: Meets the requirements of "Technical Conditions for Centralized Lubrication Systems" JB/T 5000.10 and the oil injection accuracy requirements for electronic cigarettes;

✦ Customization services: Supports customization of oil cylinder capacity (such as 30ml×2), oil outlet direction (left/right/double ports) as per requirements;

✦ Manufacturer information: According to search results, such equipment is usually provided by professional testing equipment manufacturers (such as Zhongzhou Measurement and Control), supporting customization of the number of workstations, suction parameters, and structural dimensions;

✦ Calibration traceability: Optional NIST-certified calibration certificate;

✦ Military-grade reliability: MTBF ≥ 50,000 hours, adaptable to temperature and humidity fluctuations;

✦ Lifetime technical support: Software remote upgrade, hardware modular replacement. Notes to be Observed

✦ Operating Specifications: One-click start for testing after sample installation. Automatic buzzer alarm and machine stop in case of abnormality.

✦ The detection mechanism ensures stable data and is compatible with the environment of CMA-certified laboratories. 

Dual-position intelligent inspection, flexible adaptation - With automated detection, the "charging + smoking" performance of every e-cigarette becomes a "reliable quality commitment". 

Dual-station high efficiency · Intelligent judgment and reading · Flexible and adjustable