The dynamic durability test machine for scooters is a comprehensive testing device specifically designed for electric and non-electric scooters and balance vehicles. It can perform "dynamic tests", "l ...
The dynamic durability test machine for scooters is a comprehensive testing device specifically designed for electric and non-electric scooters and balance vehicles. It can perform "dynamic tests", "long-distance walking tests", and "static load tests". It is used to test the road condition durability and fatigue performance of scooters and kick scooters, as well as the wear resistance of roller skate wheels. This machine simulates dynamic loads, high-frequency vibration and shock, and continuous cycling to comprehensively verify the structural strength, drive system life, battery life decay, braking stability, and fatigue durability of key components of scooters. It is widely used in the production and manufacturing of scooters, quality inspection institutions, research and development laboratories, and export certification fields, providing accurate data support for product quality control, safety compliance certification (such as CE, UL 2272, GB/T 17761), and user experience optimization. It complies with standards such as EN 14619:2004(E), GB/T 20096-2006(5.14), and CNS6263-11.
Core functional modules
Core functions
Dynamic Load Simulation
Multi-terrain Simulation: Supports flat road, uphill (0~20°), bumpy road (frequency 1~50Hz), and emergency braking scenarios, covering real riding environments.
Load Adjustment: Can set load (50~150kg), speed (0~40km/h), and acceleration (0~3m/s²) to simulate different user riding habits.
Durability Testing
Continuous Cycle Testing: Simulates continuous operation of the scooter for ≥2000 hours (equivalent to 5000 kilometers of actual riding), testing the fatigue life of the frame, wheels, bearings, and battery.
High-frequency Impact Testing: Simulates random vibration (amplitude ±5mm) and mechanical shock (peak acceleration 30g) through a servo drive system to verify the structural vibration resistance.
Intelligent Monitoring and Diagnosis
Real-time Multi-parameter Collection: Monitors data such as motor torque, battery temperature/voltage, brake pad wear, and vehicle vibration, dynamically generating performance degradation curves.
Fault Warning System: AI algorithms identify anomalies (such as motor overheating, battery over-discharge, frame deformation), automatically shut down and generate fault reports.
Safety and Compliance Verification
Electrical Safety Testing: Integrates insulation resistance testing, short-circuit protection verification, and waterproof performance testing (IPX4~IPX7), meeting UL 2272 and EN 17128 standards.
Mechanical Strength Testing: Verifies the vehicle's anti-deformation ability through static load (200kg pressure) and drop tests (1m height).
Core technologies and configurations
| Item | Parameter Range |
|---|---|
| Drum Diameter | 700 mm |
| Drum Speed | 0.5 m/s ±5% |
| Load | 20–100 kg adjustable |
| Test Time | 1 min – 9999 h |
| Control System | Touch screen control |
| Measuring Accuracy | Speed ±0.1 km/h, Load ±0.1 kg |
| Dual Drums | Adjustable drum spacing: 650–1050 mm |
| Power Source | Motor control system |
| Equipment Dimensions | Approx. 2150×1300×2450 mm |
| Control Cabinet | 600×600×1830 mm |
| Load Capacity | Static 200 kg / Dynamic 150 kg |
| Vibration Frequency Range | 1–50 Hz (random / sine wave) |
| Impact Acceleration | 30 g (half-sine wave, pulse width 6 ms) |
| Power Supply | AC 380 V, 50 Hz, 10 A |
| Functions | - Electric vehicle range test available- Adjustable drum distance for various vehicle sizes- Simulate road conditions: flat road & obstacle test- Simulate human weight loading with weights; loading positions include handlebar, seat, pedal, rack, etc. |
Product Advantages
Technical Highlights
High-precision dynamic control: Utilizing servo motors and a closed-loop feedback system, the speed control accuracy is ±0.2 km/h, and the vibration frequency error is ≤ ±1%.
Modular design: Supports quick replacement of test modules (such as battery compartment fixtures, wheel impact stands), and is adaptable to different vehicle models (wheel diameters 4 to 12 inches).
Energy-efficient and high-performance: Energy recovery technology can recycle 60% of the energy during testing, and standby power consumption is less than 100W.
Safety protection: Fully enclosed protective cover, emergency stop button, overload protection, and certified to ISO 13849 mechanical safety standards.
Equipment Advantages
High efficiency and accuracy: Dual-station synchronous testing increases efficiency by 150%, and data repeatability error is less than ±1.5%.
Comprehensive coverage: Supports testing of various types of products including electric scooters, balance scooters, and children's scooters.
Cost optimization: Early detection of design flaws reduces after-sales maintenance costs and brand risks.
Standard compliance: Built-in test programs meet international standards such as ISO 4210 and EN 14619.
Application scenarios and industry value
Production quality inspection: Batch durability screening and safety performance testing of electric scooters before leaving the factory.
Research and development verification: Life comparison and optimization testing of new materials (carbon fiber frames, high-density batteries).
Certification testing: Compulsory testing items for international certifications such as CE, UL, and FCC.
After-sales analysis: Defect reproduction and quality traceability of returned products by users.
After-sales service
Warranty Policy: Most manufacturers offer a one-year full machine warranty, and support remote fault diagnosis and operation training.
Customization Service: Customization based on requirements, including custom fixtures and software functions according to test standards (such as JIS/CNS) to meet special needs.
After-sales Service: One-year full machine warranty, providing operation training and remote technical support.
Data Service: Optional cloud data platform for generating CNAS-compliant test reports remotely.
Technical Support: Free remote debugging, operation training, and annual equipment calibration services.
Spares Supply: Quick replacement service for consumable parts (fixtures, hydraulic seals).
Ordering Process
Requirement Communication: Provide test standards and relevant parameters.
Plan Confirmation: The supplier provides 3D drawings and parameter lists.
Production and Delivery: 15-20 days for standard models, 30-45 days for non-standard custom models.
Acceptance and Training: Engineers install and debug on-site and provide on-site training.
