This equipment is suitable for assembling various types of air pumps and is semi-automatically operated. Place the assembly parts in the fixture, set the relevant parameters, and start the machine to ...
This equipment is suitable for assembling various types of air pumps and is semi-automatically operated. Place the assembly parts in the fixture, set the relevant parameters, and start the machine to complete the assembly. It is specially designed for the core components of air pumps (such as micro air pumps, vacuum pumps, air compressors, etc.), including rotors, bearings, sealing rings, and casings, to achieve high-precision and high-consistency automated assembly. Through modular design, flexible production line configuration, and an intelligent data traceability system, this device significantly improves assembly efficiency and yield rate. It is widely used in automotive parts, home appliance manufacturing, medical equipment, industrial automation, and other fields, helping enterprises achieve intelligent and standardized production transformation.
Core functional modules
Full-process automated assembly
Precision component assembly: Utilizing servo drives and pneumatic fixtures, it accomplishes high-precision operations such as rotor alignment (accuracy ±0.01mm), bearing press-fitting (pressure control ±1N), and seal ring embedding.
Multi-station collaborative operation: Supports 6 to 24 stations operating in parallel, integrating processes like tightening, gluing, and inspection, with a cycle time of 15 to 30 seconds per piece.
Intelligent quality control
Visual inspection system: Real-time detection of component position, seal ring integrity, and screw torque through industrial cameras (resolution 5μm), automatically removing defective products.
Data traceability: Each air pump is assigned a unique QR code, recording assembly parameters (pressure, torque, time), and seamlessly integrates with MES/ERP systems.
Flexible production adaptation
Quick changeover design: By replacing fixtures and switching programs, the production line can be switched for different air pump models within 15 minutes (compatible with pump bodies of diameters 20 to 200mm).
Modular expansion: Optional modules for laser marking, air tightness testing, and aging tests can be added to achieve an integrated "assembly - inspection - packaging" process.
Core technologies and configurations
| Item | Parameter Range |
|---|---|
| Applicable Air Pump Size | Diameter 20~200 mm, Height 50~500 mm |
| Assembly Cycle Time | 15~30 seconds/piece (depending on process complexity) |
| Positioning Accuracy | X/Y/Z axis ≤ ±0.005 mm |
| Pressing Force Control Range | 10 N~5000 N (servo closed-loop control) |
| Test Station | 1 station |
| Test Time | 2~3 seconds/time |
| Fixture | Customizable according to customer requirements |
| Control System | Touch screen control |
| Power Supply | AC 380V/50Hz, Air supply pressure 0.5~0.7 MPa |
Product advantages
Technical Highlights
High Precision Control: Utilizing PLC + motion controller, the repeat positioning accuracy is ≤ ±0.005mm, and the torque control accuracy is ±0.5%.
Intelligent Error Prevention Mechanism: AI algorithms analyze assembly data in real time, predict equipment wear trends, and issue warnings (such as bearing press-fit force deviation).
Energy Efficient and High Performance: Standby power consumption is < 500W, energy utilization rate is increased by 40%, meeting the standards of green factories.
Safety Protection: Fully enclosed protective cover, light curtain emergency stop, overload protection, and certified by CE and ISO 13849 safety standards.
Equipment Advantages
Efficiency Multiplied: Compared to manual assembly, efficiency is increased by 300%, and the yield rate is ≥ 99.5%.
Cost Optimization: Reduces reliance on manual labor, lowers training and misoperation costs.
Flexible Adaptability: Supports customized fixtures and process paths, compatible with metal/plastic/composite material pump bodies.
Standard Compliance: Conforms to IATF 16949 (automotive), ISO 13485 (medical), and other industry quality management systems.
Application scenarios and industry value
Automotive industry: Automated assembly of turbocharger air pumps and brake booster pumps.
Household appliance manufacturing: Batch production of vacuum cleaner motor pumps and refrigerator compressors.
Medical equipment: High-cleanliness assembly of portable oxygen pumps and negative pressure suction pumps.
Industrial field: Precision assembly of pneumatic tool pumps and air source components for automated equipment.
After-sales service
Warranty Policy: Most manufacturers offer a one-year full machine warranty and support remote fault diagnosis and operation training.
Customization Service: Customization based on requirements, including custom fixtures and software functions according to test standards (such as JIS/CNS) to meet special needs.
After-sales Service: One-year full machine warranty, providing operation training and remote technical support.
Data Service: Optional cloud data platform for generating CNAS-compliant test reports remotely.
Technical Support: Free remote debugging, operation training, and annual equipment calibration services.
Spares Supply: Quick replacement service for consumable parts (fixtures, hydraulic seals).
Ordering Process
Requirement Communication: Provide test standards and relevant parameters.
Solution Confirmation: Supplier provides 3D drawings and parameter list.
Production and Delivery: 15-20 days for standard models, 30-45 days for non-standard customized models.
Acceptance and Training: Engineers install and debug on-site and provide on-site training.
