The 4-station air pump production line performance testing machine is a multi-station synchronous detection device, specifically designed for the performance, durability and reliability testing of air ...
The 4-station air pump production line performance testing machine is a multi-station synchronous detection device, specifically designed for the performance, durability and reliability testing of air pumps (such as inflation pumps, micro air pumps, industrial air pumps, etc.). It supports batch quality inspection on the production line or comprehensive verification during the R&D stage.
Core Technology and Configuration
Hardware Configuration:
Electromagnetic valve venting system: Achieves rapid pressure release to ensure continuous testing.
Power adapter: 12V/30A power supply, compatible with low-power micro air pumps to industrial high-pressure air pumps.
Control System:
Real-time data display: Monitor parameters such as pressure, current, and cycle count through a computer or touch screen.
Abnormal protection mechanism: Automatically shut down in case of current overload, pressure anomaly, or single cycle timeout, and generate a fault report.
Expandability: Supports customized requirements, including equipment size, test accuracy, and pressure range.
Product Features:
Efficient multi-task processing: 4-station synchronous testing reduces production line waiting time, suitable for large-scale production needs.
Precise data management: High-precision sensors combined with software algorithms ensure the reliability of test results; data can be exported as Excel reports for easy quality traceability.
Flexibility and compatibility: Can be extended to different testing scenarios (such as automotive air pumps, medical equipment air pumps), and supports mixed testing of different model products.
Test functions:
1) Maximum pressure test; (Time needs to be shortened)
2) Maximum current test; (Time needs to be shortened)
3) High-voltage start-up test;
4) Inflation time test;
5) Leakage test;
6) Barcode control;
7) Automatic alarm when exceeding the set parameter value.
8) Automatic alarm when exceeding the set parameter value.
9) Calculation of inflation time based on the set target pressure
10) Both large and small gas tanks need drainage devices
11) Slow deflation time (Increase deflation volume to reduce time)
12) Automated process: Programmable control of the test process (such as setting pressure range, cycle times, cooling time), and automatic generation of test reports
13) Four independent stations: Simultaneous testing of four air pumps to enhance production line efficiency; supports mixed testing of different air pump models
Core Functions and Test Items
| No. | Test Item | Test Content |
|---|---|---|
| 1 | No-load Test | Test the current of the air pump under no-load condition and check for air blockage. |
| 2 | Load Flow Test | Test the flow rate of the air pump under load pressure. |
| 3 | Maximum Current Test | Test the maximum current of the air pump from no-load to maximum pressure. |
| 4 | Maximum Pressure Test | Test the maximum pressure of the air pump. |
| 5 | High-voltage Starting Test | Test the starting capability of the air pump under high-voltage load; start 3 times. |
| 7 | High-voltage Leakage Test | Test accuracy is customized according to customer requirements. |
| 8 | Cycle Pressure Test | Multi-stage pressure ranges (e.g., from X kPa to Y kPa) can be set to simulate the repeated inflation and deflation process of the air pump. Supports segmented setting of cycle times, cooling time and current threshold, automatically records inflation time, current and other data. |
| 9 | Abnormal Protection Function | When current overrun, single cycle timeout or pressure abnormality occurs during testing, the system will stop automatically and generate a fault report. |
Application scenarios and industry value
Production line quality inspection: Rapidly detect the key performance indicators of air pumps before they leave the factory.
Research and development verification: Optimize the design parameters of air pumps, such as flow rate, pressure threshold, energy consumption, etc.
Industry adaptation: Applicable to fields such as automotive air compressors, medical equipment micro air pumps, and industrial air compressors.
After-sales service
Warranty Policy: Most manufacturers offer a 1-year full machine warranty and support remote fault diagnosis and operation training.
Customization Service: Customized fixtures and software functions can be provided based on frame size and test standards (such as JIS/CNS) to meet special requirements.
After-sales Service: 1-year full machine warranty, operation training and remote technical support are provided.
Data Service: An optional cloud data platform is available for generating test reports that comply with CNAS standards remotely.
Technical Support: Free remote debugging, operation training and annual equipment calibration services are offered.
Spare Parts Supply: Quick replacement services for consumable parts (fixtures, hydraulic seals) are provided.
Ordering Process
Requirement Communication: Provide test standards and relevant parameters.
Solution Confirmation: The supplier provides 3D drawings and parameter lists.
Production and Delivery: Standard models take 15-20 days, and non-standard customized models take 30-45 days.
Acceptance and Training: Engineers will install and debug on-site and provide on-site training.
