The air pump production line performance testing machine is a dedicated device for testing the comprehensive performance of air pumps, covering key test items such as no-load, load, current, pressure, ...
The air pump production line performance testing machine is a dedicated device for testing the comprehensive performance of air pumps, covering key test items such as no-load, load, current, pressure, high-pressure start-up and life. It is suitable for quality control on the production line or performance verification during the research and development stage.
Core Technology and Configuration
Control System: Operated via a computer, it supports test process programming, real-time data display (such as pressure, current, cycle count, etc.), and automatically generates Excel reports. It is compatible with data preservation during abnormal states like power outages and pauses.
Hardware Configuration: Equipped with an automatic electromagnetic valve air release system, it supports independent testing for multiple positions (such as 4 positions simultaneously).
Power Supply: 12V/30A, adaptable to the power requirements of different models of air pumps.
Customization Options: The equipment's external dimensions, test accuracy, pressure range, etc., can be customized according to customer needs.
Product Features
High Precision and Automation: Achieves accurate data collection through sensors and software algorithms, reducing human intervention errors.
Multi-functional Integration: One machine covers performance testing, lifespan assessment, and fault diagnosis, enhancing production line efficiency.
Flexible Expandability: Supports multi-stage test process settings, meeting the demands of complex test scenarios (such as automotive air pumps, brake pumps, etc.)
Core Functions and Test Items
| No. | Test Item | Test Content |
|---|---|---|
| 1 | No-load Test | Test the current of the air pump under no-load condition and check for air blockage. |
| 2 | Load Flow Test | Test the flow rate of the air pump under load pressure. |
| 3 | Maximum Current Test | Test the maximum current of the air pump from no-load to maximum pressure. |
| 4 | Maximum Pressure Test | Test the maximum pressure of the air pump. |
| 5 | High-voltage Starting Test | Test the starting capability of the air pump under high-voltage load; start 3 times. |
| 6 | High-voltage Leakage Test | Test accuracy is customized according to customer requirements. |
| 6 | Cycle Pressure Test | Multi-stage pressure ranges (e.g., from X kPa to Y kPa) can be set to simulate the repeated inflation and deflation process of the air pump. Supports segmented setting of cycle times, cooling time and current threshold, automatically records inflation time, current and other data. |
| 6 | Abnormal Protection Function | When current overrun, single cycle timeout or pressure abnormality occurs during testing, the system will stop automatically and generate a fault report. |
Application scenarios and industry value
Production line quality inspection: Rapidly detect the key performance indicators of air pumps before they leave the factory.
Research and development verification: Optimize the design parameters of air pumps, such as flow rate, pressure threshold, and energy consumption.
Industry adaptation: Applicable to fields such as automotive air compressors, medical equipment micro air pumps, and industrial air compressors.
After-sales service
Warranty Policy: Most manufacturers offer a one-year full machine warranty, and support remote fault diagnosis and operation training.
Customization Service: Customized fixtures and software functions can be provided based on frame size and testing standards (such as JIS/CNS) to meet special requirements.
After-sales Service: One-year full machine warranty, operation training and remote technical support are provided.
Data Service: A cloud data platform can be optionally equipped to remotely generate test reports in compliance with CNAS standards.
Technical Support: Free remote debugging, operation training and annual equipment calibration services are offered.
Spare Parts Supply: Quick replacement services for consumable parts (fixtures, hydraulic seals) are provided.
Ordering Process
Requirement Communication: Provide testing standards and relevant parameters.
Solution Confirmation: The supplier provides 3D drawings and parameter lists.
Production and Delivery: Standard models take 15-20 days, and non-standard customized models take 30-45 days.
Acceptance and Training: Engineers will install and debug on-site and provide on-site training.
