It is used to test the filling bottle life of air pump products. The filling bottle time, working current and pressure of the product are set as the conditions. When the product reaches the set time a ...
It is used to test the filling bottle life of air pump products. The filling bottle time, working current and pressure of the product are set as the conditions. When the product reaches the set time and pressure, it stops working. The relevant parameters are recorded and displayed. If the set conditions are exceeded, an error alarm is provided, and the relevant parameters are recorded and displayed. At least two products can be tested simultaneously at one test station.
Core functional modules
Pressure Resistance and Burst Testing
Test Range: Covers conventional to ultra-high pressure requirements, with a pressure range of 0 to 300 MPa (some models support customization up to 600 MPa), achieved through precise pressurization by liquid or gas booster pumps.
Functional Features: Supports staged pressure testing, pressure holding, automatic pressure release, and records burst pressure values, suitable for verifying the ultimate performance of valves, pipelines, pressure vessels, and other products.
Sealing Performance Testing
Leakage points are detected using the soapy water method or high-precision pressure sensors, combined with pressure holding time settings (e.g., qualified within ±1% error), ensuring the sealing performance of air pumps or pipelines.
Durability Testing
Simulates actual working cycles (such as on-off frequency, load changes) to verify the performance degradation of high-pressure pumps over long-term operation, supporting life verification of over 5,000 hours.
Intelligent Control
Integrated industrial control systems and sensors (such as pressure transmitters, flow meters) to achieve real-time data collection, curve display, and report export (in PDF/Excel format).
Some equipment supports CAN bus communication or IoT remote monitoring, meeting the requirements of automated production lines.
Core Technology and Configuration
Core Parameters
Drive Mode: Pneumatic (0.1~0.8 MPa compressed air), Electric (three-phase motor), Hydraulic (hydraulic oil drive).
Medium Compatibility: Water, hydraulic oil, emulsion. Special models support gases (such as N₂, CO₂).
Accuracy Grade: Pressure ±0.5% FS, Flow ±3%, Temperature ±1℃.
Key Components
Boost Pump: Utilizes a three-plunger structure (e.g., 3D-SY series), featuring high flow rate and stable operation, suitable for ultra-high pressure liquid transportation.
Safety Protection: Equipped with high-pressure limit valves and relief valves, automatically shuts down in case of overpressure to prevent equipment damage.
Sensors: High-precision pressure gauge (0~2100 Bar), hot-wire anemometer, microphone (noise detection)
Product Advantages
Modular Design
The split structure is easy to maintain and can be adapted to different interface sizes (such as adjustable fixtures and multi-channel synchronous testing).
Customizable pressure range and medium type to meet special application requirements (such as explosion-proof fields and deep-sea tests).
High Reliability and Safety
Pressure-bearing components use international standard parts (such as HASKEL and PARKER brands), with no welded connections and a high safety factor.
Passed ISO 7637-2 anti-interference certification, suitable for on-board electronic equipment testing.
Energy Efficiency and Efficiency
The hydraulic drive pressure system does not consume energy during the pressure-holding stage, and the pneumatic drive has a low air consumption of only 1 Nm³/min.
High initial flow rate for rapid pressure increase, followed by an automatic switch to a low flow rate to shorten the testing time.
Application scenarios and industry value
Energy and petrochemicals
Hydrostatic testing and bubble detection of oil pipelines and natural gas wellhead equipment.
Sealing performance and pressure resistance verification of ultra-high pressure valves (such as 300 MPa).
Aerospace and military industry
Burst pressure testing of aircraft hydraulic systems and rocket fuel pumps.
High-pressure environment simulation for deep-sea equipment and space technology components.
Automotive and industrial manufacturing
Durability testing of vehicle air compressors and brake air pumps.
Fatigue life assessment of industrial air compressors and hydraulic nuts.
After-sales service
Warranty Policy: Most manufacturers offer a one-year full machine warranty, and support remote fault diagnosis and operation training.
Customization Service: Customized fixtures and software functions can be provided based on frame size and testing standards (such as JIS/CNS) to meet special requirements.
After-sales Service: One-year full machine warranty, operation training and remote technical support are provided.
Data Service: A cloud data platform can be optionally equipped to remotely generate test reports in compliance with CNAS standards.
Technical Support: Free remote debugging, operation training and annual equipment calibration services are available.
Spare Parts Supply: Quick replacement services for consumable parts (fixtures, hydraulic seals) are provided.
Ordering Process
Requirement Communication: Provide test standards and relevant parameters.
Plan Confirmation: The supplier provides 3D drawings and parameter lists.
Production and Delivery: 15-20 days for standard models, 30-45 days for non-standard custom models.
Acceptance and Training: Engineers will install and debug on-site and provide training.
