The air pump function testing system is an integrated and intelligent detection device, specifically designed for verifying the core functions of air pumps (such as air compressors, vacuum pumps, and ...
The air pump function testing system is an integrated and intelligent detection device, specifically designed for verifying the core functions of air pumps (such as air compressors, vacuum pumps, and micro air pumps). Through an automated testing process, this system comprehensively evaluates key performance indicators of air pumps, including pressure output, flow stability, start-stop response, sealing performance, and energy efficiency ratio. It meets the requirements of R&D verification, production quality inspection, and factory inspection, and is widely used in fields such as automotive manufacturing, home appliance production, medical equipment, and industrial automation, helping enterprises achieve efficient and standardized quality management.
Core functional modules
1. No-load current test;
2. Flow and current tests at two pressure points, with adjustable pressure points;
3. Maximum pressure test;
4. Maximum current test;
5. Computer-controlled with automatic data recording;
6. Pressure start-up test;
7. Adjustable power supply from 0 to 50V, current 40A.
All-in-one integrated testing
Pressure-flow characteristic testing: Dynamic detection of pressure and flow curves of the air pump under different loads to verify compliance with design specifications.
Sealing performance testing: Utilizing pressure drop method or helium mass spectrometry leak detection technology to precisely locate minute leakage points (sensitivity ≤ 0.1 Pa·m³/s).
Start-stop response testing: Record the start-up time of the air pump, the speed of pressure relief upon stoppage, and power fluctuations to evaluate dynamic performance.
Energy efficiency analysis: Real-time monitoring of power consumption and output efficiency, generating energy efficiency grade reports (in compliance with GB 19153 standard).
Intelligent testing management
Automated process control: One-click operation after presetting test programs, supporting multi-station parallel testing (2 to 8 stations available), with a 300% efficiency increase.
Intelligent diagnostic system: AI algorithms automatically identify abnormal data (such as pressure overlimits, sudden current changes), mark fault types, and provide maintenance suggestions.
Data visualization and traceability
Real-time display of test data curves (pressure-time, flow-pressure, etc.), automatically generate PDF/Excel reports, and support a QR code traceability system.
Data cloud synchronization, allowing remote monitoring via PC or mobile devices, and compatible with MES/ERP system integration.
Core technologies and configurations
| Item | Parameter Range |
|---|---|
| Pressure Test Range | -100 kPa ~ +2.5 MPa (expandable to 10 MPa) |
| Flow Detection Range | 0.1 L/min ~ 500 L/min |
| Leak Detection Sensitivity | ≤ 0.1 Pa·m³/s (Helium detection mode) |
| Data Sampling Frequency | 100 Hz (pressure/flow) / 10 Hz (temperature) |
| Station Expansion Capacity | Standard single station (multi-station parallel optional) |
| Power Supply | AC 220V/50Hz (industrial 380V optional) |
Product advantages
Technical Highlights
High-precision sensing technology: Utilizes imported pressure sensors (accuracy ±0.2% FS) and thermal mass flow meters (accuracy ±1% RD) to ensure data authority.
Modular design: Test units, control modules, and gas path systems are independently packaged, supporting rapid model changeovers (compatible with DN10 to DN50 interfaces).
Safe and reliable: Equipped with multiple safety mechanisms such as overpressure protection, emergency pressure relief, and short-circuit protection, meeting CE and ISO 13849 safety standards.
Energy-efficient and environmentally friendly: Features a low-power standby mode (<20W) and an optional waste gas recovery device to reduce energy waste.
Equipment Advantages
High efficiency and accuracy: Single test cycle ≤ 3 minutes, with repeatability error < ±0.5%.
Flexible expansion: Supports customized test modules (such as pressure resistance and burst testing, vibration analysis).
Cost optimization: Reduces manual intervention, lowers false detection rates and rework costs.
Compliance with standards: Meets international testing standards such as ISO 1217 and IEC 60335.
Application scenarios and industry value
Automotive industry: Function verification of turbocharged air pumps and brake booster pumps.
Home appliance manufacturing: Factory quality inspection of vacuum cleaner air pumps and refrigerator compressors.
Medical equipment: Flow stability and noise testing of ventilator air pumps.
Industrial automation: Batch function screening of pneumatic components on production lines.
After-sales service
Warranty Policy: Most manufacturers offer a one-year full machine warranty, and support remote fault diagnosis and operation training.
Customization Service: Customized fixtures and software functions can be provided based on frame size and testing standards (such as JIS/CNS) to meet special requirements.
After-sales Service: One-year full machine warranty, operation training and remote technical support are provided.
Data Service: A cloud data platform can be optionally equipped to remotely generate test reports in compliance with CNAS standards.
Technical Support: Free remote debugging, operation training and annual equipment calibration services are available.
Spare Parts Supply: Quick replacement services for consumable parts (fixtures, hydraulic seals) are provided.
Ordering Process
Requirement Communication: Provide test standards and relevant parameters.
Plan Confirmation: The supplier provides 3D drawings and parameter lists.
Production and Delivery: 15-20 days for standard models, 30-45 days for non-standard customized models.
Acceptance and Training: Engineers will install and debug on-site and provide on-site training.
