This equipment is suitable for assembling various types of air pumps and is semi-automated. Place the assembly parts in the fixture, set the relevant parameters, and start the machine to complete the ...
This equipment is suitable for assembling various types of air pumps and is semi-automated. Place the assembly parts in the fixture, set the relevant parameters, and start the machine to complete the assembly. It is specially designed for the core components of air pumps (such as micro air pumps, vacuum pumps, air compressors, etc.), including rotors, bearings, sealing rings, and shells, to achieve high-precision and high-consistency automated assembly. Through modular design, flexible production line configuration, and an intelligent data traceability system, this device significantly improves assembly efficiency and yield rate. It is widely used in automotive parts, home appliance manufacturing, medical equipment, industrial automation, and other fields, helping enterprises achieve intelligent and standardized production transformation.
Core functional modules
The test items include the following (functional requirements):
1. Inflation time test (test the inflation time of the machine head from 90 PSI to 130 PSI from a 4.5GA tank);
2. Machine head current test;
3. Maximum pressure test; (the machine stops when the maximum pressure exceeds 200 PSI)
4. Machine head power test;
5. Rotational speed test; Core functions
Comprehensive Performance Parameter Testing
Efficiency Verification: Real-time monitoring of input power, output air volume, and specific power (kW/m³/min), and calculation of energy efficiency grade (in compliance with GB 19153 standard).
Vibration and Noise Analysis: Three-axis vibration sensor (accuracy ±0.1m/s²) combined with sound level meter (20Hz~20kHz) to assess the mechanical stability of the compressor head.
Temperature Rise Test: Infrared thermal imager (resolution 0.1℃) to monitor the temperature of bearings and gearboxes, and warn of overheating risks.
Extreme Operating Conditions Simulation
Load Fluctuation Test: Simulate 0%~110% load cycles (frequency adjustable) to test the compressor head's ability to withstand impact.
Environmental Adaptability: Optional high and low temperature chambers (-20℃~80℃) to test the sealing and lubrication performance of the compressor head under extreme temperatures.
Durability Test: Accelerated life test of continuous operation for over 1000 hours, recording the performance degradation curve.
Intelligent Diagnosis and Traceability
Fault Prediction: AI algorithms analyze vibration spectra and current harmonics to identify potential faults such as bearing wear and abnormal gear meshing.
Data Management: Automatically generate PDF reports (including test curves and energy efficiency data), supporting QR code traceability and cloud data synchronization.
Core technologies and configurations
| Item | Parameter Range |
|---|---|
| Power Test Range | 5kW~500kW (expandable to 1000kW) |
| Discharge Pressure Range | 0.5~40bar (high-pressure version customizable) |
| Flow Measurement Accuracy | ±0.5% FS (0~100m³/min) |
| Vibration Detection Frequency | 0~10kHz (3-axis synchronous acquisition) |
| Environmental Simulation Temperature | -20℃~+80℃ (optional) |
| Power Supply | AC 380V/50Hz (compatible with variable frequency power input) |
Product Advantages
Technical Highlights
High-precision sensing system: Utilizes imported pressure sensors (±0.1% FS) and high-resolution flow meters (±0.5% RD) to ensure data authority.
Modular design: Test units, control cabinets, and environmental simulation chambers are independent modules, supporting rapid model changeovers (compatible with 5 to 500kW heads).
Safe and reliable: Equipped with overload protection, emergency stop, and leakage protection, meeting CE and ISO 1217 safety standards.
Energy-saving and environmentally friendly: Optional energy feedback technology, with 70% of the electrical energy fed back to the grid during the testing process, reducing energy consumption costs.
Equipment Advantages
High efficiency and accuracy: Single test cycle ≤ 15 minutes, with data repeatability error < ±0.3%.
Strong compatibility: Compatible with various head types including single-screw, twin-screw, and scroll.
Cost optimization: Reduces return-to-factory repair rates through precise diagnosis, lowering after-sales service costs.
Standard compliance: Meets international and industry standards such as ISO 5389 and GB/T 15487.
Application scenarios and industry value
Air compressor manufacturers: Performance inspection and energy efficiency grade certification of the compressor head upon leaving the factory.
Industrial equipment maintenance: Performance retesting and reliability verification of the repaired compressor head.
Automotive industry: Vibration and noise optimization testing of the compressor head for new energy vehicles.
Energy sector: Long-term stability assessment of the compressor head for large industrial air compressors.
After-sales service
Warranty Policy: Most manufacturers offer a one-year full machine warranty, and support remote fault diagnosis and operation training.
Customization Service: Customization based on requirements, including custom fixtures and software functions according to test standards (such as JIS/CNS) to meet special needs.
After-sales Service: One-year full machine warranty, providing operation training and remote technical support.
Data Service: Optional cloud data platform for generating CNAS-compliant test reports remotely.
Technical Support: Free remote debugging, operation training, and annual equipment calibration services.
Spares Supply: Quick replacement service for consumable parts (fixtures, hydraulic seals).
Ordering Process
Requirement Communication: Provide test standards and relevant parameters.
Plan Confirmation: The supplier provides 3D drawings and parameter lists.
Production and Delivery: 15-20 days for standard models, 30-45 days for non-standard custom models.
Acceptance and Training: Engineers will install and debug on-site and provide on-site training.
