The air compressor whole machine testing machine is a high-end device designed for comprehensive performance testing of air compressors (including piston, screw, scroll types, etc.), covering core ind ...
The air compressor whole machine testing machine is a high-end device designed for comprehensive performance testing of air compressors (including piston, screw, scroll types, etc.), covering core indicators such as air displacement, pressure stability, energy efficiency grade, vibration and noise, temperature rise characteristics, and long-term operational reliability. By simulating load fluctuations, temperature and humidity changes, and continuous start-stop under actual working conditions, it accurately verifies the overall performance of air compressors, ensuring they meet design standards and industry norms. It is widely used in manufacturing, energy, automotive, chemical, and other fields, providing a scientific basis for product quality certification, factory inspection, and energy efficiency optimization.
Core functional modules
The test items include the following (functional requirements):
1. Air leakage test;
2. Flow rate test;
3. Inflation time test;
4. Low voltage start-up test;
5. Pressure switch ON and OFF value test;
6. High voltage test and ground resistance test;
7. Electrical performance test including: voltage, current and power. Core functions
Full performance parameter testing
Discharge volume and pressure testing: Real-time monitoring of the discharge volume at the rated pressure (accuracy ±1%), drawing the pressure-flow curve to verify compliance.
Energy efficiency analysis: Calculate specific power (kW/m³/min), energy efficiency grade (1-3), in accordance with GB 19153 and ISO 1217 standards.
Vibration and noise detection: Three-axis vibration sensor (accuracy ±0.05mm/s²) combined with sound level meter (20Hz - 20kHz) to assess the overall machine's operational stability.
Multi-condition simulation testing
Dynamic load testing: Supports 0% - 120% load cycling (frequency adjustable), simulating the actual gas consumption fluctuations in factories.
Environmental adaptability testing: Optional high and low temperature chambers (-30°C - 60°C), humidity control (10% - 95% RH), to verify reliability under extreme conditions.
Durability test: Continuous operation for ≥1000 hours, recording performance degradation trends to predict the overall machine's lifespan.
Intelligent test management
Automated process: One-click start of the test program, automatically completing parameter calibration, data collection, and report generation (cycle ≤10 minutes per unit).
Fault diagnosis: AI algorithm analyzes current harmonics and vibration spectra to locate potential faults (such as motor overheating, valve plate wear).
Data traceability: Each device generates a unique QR code, binding test data, supporting MES/ERP system integration and cloud storage.
Core technologies and configurations
| Item | Parameter Range |
|---|---|
| Discharge Pressure Range | 0.5~40 bar (customizable up to 100 bar) |
| Flow Measurement Range | 0.5~40 bar (high-pressure version customizable) |
| Flow Measurement Accuracy | ±0.5% FS (0~100 m³/min) |
| Vibration Detection Frequency | 0~10 kHz (3-axis synchronous acquisition) |
| Environmental Simulation Temperature | -20℃~+80℃ (optional) |
| Power Supply | AC 380V/50Hz (compatible with variable frequency power input) |
Product advantages
Technical Highlights
High-precision detection: Imported pressure sensors (±0.1% FS) and ultrasonic flow meters (±0.5% RD) ensure the authority of data.
Modular expansion: Compatible with 5kW to 1000kW air compressors, supporting single-machine and multi-machine parallel testing, with strong scalability.
Energy conservation and environmental protection: The energy feedback system (optional) can recover 80% of the energy during testing, reducing overall energy consumption.
Safety protection: Overvoltage protection, emergency stop button, and leakage protection, certified by CE and ISO 13849 safety standards.
Equipment Advantages
High efficiency and accuracy: Shorten the single test cycle by 50%, with data repeatability error < ±0.5%.
Comprehensive coverage: Supports testing of all types of air compressors, including piston, screw, and centrifugal types.
Cost optimization: Accurately identify non-conforming products, reducing returns and after-sales disputes.
Standard compliance: Complies with international and national standards such as ISO 5389 and GB/T 3853.
Application scenarios and industry value
Manufacturing: Factory production line air compressors' factory inspection and energy efficiency certification.
Automotive industry: Vibration and noise optimization and durability testing of air compressors for new energy vehicles.
Energy sector: Long-term stability verification and energy efficiency upgrade of large industrial air compressors.
After-sales maintenance: Performance retesting and reliability assessment of repaired faulty air compressors.
After-sales service
Warranty Policy: Most manufacturers offer a one-year full machine warranty and support remote fault diagnosis and operation training.
Customization Service: Customization based on requirements, including custom fixtures and software functions according to test standards (such as JIS/CNS) to meet special needs.
After-sales Service: One-year full machine warranty, providing operation training and remote technical support.
Data Service: Optional cloud data platform for generating CNAS-compliant test reports remotely.
Technical Support: Free remote debugging, operation training, and annual equipment calibration services.
Spares Supply: Quick replacement service for consumable parts (fixtures, hydraulic seals).
Ordering Process
Requirement Communication: Provide test standards and relevant parameters.
Solution Confirmation: Supplier provides 3D drawings and parameter lists.
Production and Delivery: 15-20 days for standard models, 30-45 days for non-standard customized models.
Acceptance and Training: Engineers install and debug on-site and provide on-site training.
