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Vibration Shaker and Simulated Transportation Tester

Badminton Racket Resilience Testing Machine DR-1262

The badminton racket rebound force testing machine is a high-precision dynamic performance detection device specifically designed for badminton rackets. By simulating the collision between the racket ...

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Description

The badminton racket rebound force testing machine is a high-precision dynamic performance detection device specifically designed for badminton rackets. By simulating the collision between the racket and the shuttlecock in real playing scenarios, it accurately measures the racket's rebound force, energy transfer efficiency, and sweet spot distribution. This equipment is widely used by badminton racket manufacturers, professional teams, and quality inspection institutions to ensure that products comply with international standards such as ITF, ASTM F2717, and GB/T 20043, providing scientific data support for the racket's hitting feel and competitive performance. 

Product Overview

This machine is used to simulate the rebound angle of the ball after being hit by a badminton racket or tennis racket to evaluate the elasticity of the racket's net surface. It is mainly used for testing the rebound force of rackets and shafts, and can measure the rebound force, rebound angle, vibration frequency, and vibration damping time of rackets and shafts. 

Relevant parameters

ItemParameter Range
Steel Ball Diameter26 mm
Pendulum Weight400 g
Pendulum Arm Length250 mm
Clamping Length100~120 mm
Dial Angle0~90°
WeightApprox. 140 kg
Power SupplyAC 220 V, 5 A
ItemDescription
Real-time AngleActual angle from pendulum to test specimen.
Impact AngleAngle at which pendulum falls from pointer to impact specimen during testing.
Maximum Rebound AngleMaximum rebound angle of pendulum after impacting specimen.
Rebound ForceRebound force of pendulum after impacting specimen.
Rebound SpeedRebound speed of pendulum after impacting specimen.
Rebound TimeTime for pendulum to rebound to maximum angle after impacting specimen (ms).
Vibration Damping TimeTime from start to end of vibration after specimen is impacted (ms).

Core Functions

Dynamic Resilience Testing

1. Realistic Ball Striking Simulation:

1) Serving speed: 20 - 150 km/h (stepless speed regulation), ball head material (wood/ synthetic material) selectable, simulating different striking actions such as smashes and drop shots.

2) Resilience measurement range: 0 - 500 N (accuracy ±0.5% FS), calculation of energy transfer efficiency (input/output energy ratio).

2. Sweet Spot Analysis: Through grid-based hitting point scanning (accuracy ±1mm), generate a sweet spot distribution heat map to locate the area with the maximum resilience performance. Environmental Coupling Testing (optional)

1) Temperature and humidity cycling: Temperature range -10°C to +50°C, humidity 30% to 90% RH, to verify the impact of thermal expansion and contraction of racket materials (carbon fiber/nano resin) on resilience.

2) String bed tension decay testing: Simultaneously monitor the change in string bed tension after stringing (accuracy ±1 pound), and analyze its long-term impact on resilience.

Intelligent Monitoring and Diagnosis

1. Real-time multi-parameter collection:

1) Peak resilience (±0.5% FS), initial ball head speed (radar speed measurement ±0.1 m/s), frame vibration spectrum (5 - 2000 Hz).

2) High-speed camera (5000 fps) captures the deformation of the ball head and string bed at the moment of contact, and 3D modeling is used to analyze the energy loss path.

2. AI Performance Optimization: Machine learning algorithms analyze sweet spot distribution and material parameters, and recommend racket frame structure optimization schemes (such as adjusting the angle of carbon fiber layers).

3. Data Traceability: One-click export of PDF/Excel reports (including resilience-hitting point matrix, energy efficiency curve), supporting MES system integration and production batch traceability. 

Technical Highlights

1. High-precision Collision Simulation:

1) Pneumatic launching system (pressure range 0~1MPa) + high-sensitivity piezoelectric sensor, dynamic response ≤ 1ms, ensuring real-time data.

2) Modular ball head fixture, compatible with standard badminton balls (5.0g~5.5g) and custom test balls (such as weighted training balls).

2. Intelligent Sweet Spot Scanning: Six-axis mechanical arm positioning (repeatability accuracy ±0.01mm), automatically completing grid hitting on the racket face (20×20 array), improving test efficiency by 500%.

3. Safety and Energy-saving Design:

1) Fully enclosed protective cabin (preventing ball head splashing), emergency stop, overload protection, meeting ISO 13849 (PLc level) safety standards.

2) Energy feedback technology saves energy by ≥20%, standby power consumption < 50W, noise < 55dB (quiet laboratory level). 

Equipment Advantages

1. High Efficiency and Precision: The single test cycle is ≤ 30 seconds, with a data repeatability error of < ±0.5%. It supports dual-station parallel testing (efficiency increased by 300%).

2. Comprehensive Coverage:

1) Compatible with racket face sizes of 500~680mm (standard for badminton rackets), and rebound force range of 0~800N (expandable to 1000N).

2) Optional bending-torsion composite load module and in-situ microscopic observation window.

3. Cost Optimization: Laboratory testing replaces outdoor field testing, shortening the R&D cycle by 50% and reducing the risk of product recall due to faults.

4. Compliance with Standards: Built-in over 30 test procedures including ISO, ASTM, and GB standards, and can generate global certification reports with a single click. 

Application scenarios and industry value

1. Production quality inspection: Consistency screening of rebound force before rackets leave the factory to ensure that the performance deviation of the same batch of products is ≤ ±3%.

2. Professional teams: Customizing the sweet spot position and head weight according to the player's playing style (offensive/defensive).

3. Research and development innovation:

1) Optimizing the effect of carbon fiber T-head structure and shock-absorbing middle shaft design on rebound force.

2) Comparing the performance of competing products (such as peak rebound force, sweet spot area).

4. Certification testing: Built-in 20+ test programs such as ITF, ASTM, GB, etc., generating global certification reports with one click. 

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