The electric bicycle and scooter test bench is used for measuring the three-dimensional dimensions of length, width and height of electric bicycles. It uses displacement sensors and can quickly read a ...
The electric bicycle and scooter test bench is used for measuring the three-dimensional dimensions of length, width and height of electric bicycles. It uses displacement sensors and can quickly read accurate data. The two-in-one test bench for electric bicycles and scooters is a multi-functional integrated detection device, specially designed to verify the power performance, braking safety, durability and compliance of the two types of vehicles, covering the entire process from R&D, production quality inspection to certification.
Core Functions
1. Power Performance and Energy Efficiency Testing
Electric Bicycles: Supports dynamic detection of maximum speed (0-80 km/h), torque (0-100 N·m), and climbing resistance (0-25 N·m). Through the roller system, it simulates flat and obstacle road conditions to calculate the power consumption per 100 km (≤1.2 kWh).
Scooters: Integrates an energy endurance mileage testing module. It simulates dynamic balance through a gyroscope and an acceleration sensor to verify endurance capacity and energy recovery efficiency.
2. Safety and Braking Performance Testing
Dry/Wet Braking Test: Applies braking force (0-500 N) through a cylinder, measures dry braking distance (≤4 m), wet braking distance (≤15 m), and deceleration. Supports independent or combined testing of front and rear brakes.
Abnormal Shutdown Protection: Equipped with infrared sensors to monitor vehicle deviation or component drop in real time, triggering emergency stop protection.
Road Condition Simulation and Durability Testing
Roller System: Dual rollers with a diameter of 760 mm (±10 mm), equipped with 12 mm×12 mm impact blocks on the surface to simulate bumpy and gravel road conditions. Supports wheelbase adjustment (300-1750 mm).
Cyclic Loading: Can set 0-999,999 cycles to test the fatigue resistance of the frame, suspension system, and motor.
3. Intelligent Data Management: Real-time generation of torque-speed curves, efficiency maps, and energy consumption reports. Supports data storage and network traceability.
Technical parameters
| Parameter | Specification |
|---|---|
| Roller Diameter | 320 mm |
| Timer | 0–999,999 hours, with seconds/minutes/hours conversion and power-off memory function |
| Speedometer | Displayed on touch screen, conveyor belt speed shown in km/h |
| Weight | Approx. 500 kg including weights |
| Weight Load | Customizable |
| Dual Rollers | Adjustable roller spacing, 800–1400 mm |
| Weights | 150 kg, handlebar load range 0–50 kg |
| Roller Obstacles | 15 mm and 25 mm obstacles, 2 on front and 2 on rear rollers |
| Data Acquisition | Real-time monitoring of range, speed measurement, and obstacle crossing count |
| Equipment Mobility | FOMA leveling casters installed on base for easy relocation |
| Compatibility | Scooters / Electric mopeds |
| Power Supply & Consumption | 380V/50Hz, 5–8 kW |
| Roller System | Diameter 760 mm, adjustable center distance 300–1750 mm, surface equipped with 12 impact blocks |
The display panel diagram for the single/dual drive scooter/adjustable (requirement test life) functional test, and the parameters displayed
The installation and fixation of the load mechanism, with two sets of fixtures for fixing when switching between the scooter and the bicycle.
Purchasing Guide: How to Choose the Right Test Bench?
1.1 Clarify Test Requirements
Before purchasing a test bench, it is recommended to answer the following questions:
Test purpose: For rapid random inspection on the production line or in-depth research and development in the laboratory?
Which standard is mainly applied: the national standard GB 17761 or the EU standard EN15194 for export?
Model range: Is it only for testing electric bicycles, or does it need to be compatible with scooters and hoverboards?
Budget range: Basic functional type (50,000 - 150,000 yuan), or full functional R&D type (200,000 - 500,000 yuan)?
1.2 Focus on Core Indicators
When making a purchase, the following technical indicators should be given priority:
Power of dynamometer: Select based on the maximum test vehicle speed and torque requirement.
Sensor accuracy: Measurement accuracy of key parameters such as vehicle speed, torque, and current
Software features: Does it support customizing the testing process and generating reports automatically?
Data interface: Whether it supports integration with the existing quality management system
1.3 Inspection of After-sales Service
The test bench is a precision instrument, and after-sales service is of vital importance:
Is the installation, commissioning and operation training complete and adequate?
Lead time and price of spare parts supply
Software Upgrade Policy
Emergency response timeliness
Manufacturing Enterprises
1.Batch Inspection: Verify the compatibility of motors, batteries, and frames, and optimize transmission efficiency (e.g., η = P/W calculation).
2.Export Certification: Built-in UL 2849 (electric bicycles) and UL 2272 (scooters) test templates, supporting the generation of CE and FCC certification reports.
3.Third-Party Testing Institutions: Provide one-stop testing services such as UN 38.3 (lithium battery transportation) and EN 15194 (electrically assisted bicycles).
4.Research and Development Innovation: Compare the performance differences between permanent magnet synchronous motors and AC asynchronous motors, and optimize the durability of new materials (such as carbon fiber frames).
