The bicycle brake fatigue testing machine is used for testing the fatigue of bicycle brakes, manual assist speed, and brake temperature monitoring functions, etc. It is a dedicated testing device for ...
The bicycle brake fatigue testing machine is used for testing the fatigue of bicycle brakes, manual assist speed, and brake temperature monitoring functions, etc. It is a dedicated testing device for evaluating the durability, response speed, and safety of brake systems (such as brake levers, disc brake mounts, etc.) during long-term use. By simulating high-frequency operations or dynamic loads, it verifies whether they meet international standards. It is mainly used for the life testing of brake levers on bicycles, electric bikes, motorcycles, and baby strollers. Through the use of cylinders to simulate the repeated pressing actions of human hands, it tests the mechanical fatigue and contact reliability of the brake levers.
Technical parameters
| Parameter | Specification |
|---|---|
| Roller Diameter | Designed according to standard (e.g., 760 mm), wheelbase adjustable (300–1750 mm) |
| Load Simulation | Weights (75–115 kg) simulate human load; magnetic powder brake provides 0–25 N·m resistance |
| Force Application Range | 0–2000 N, accuracy ±0.5% |
| Test Speed | 0–10 m/s, automatically generates braking distance and force curves |
| Power Supply | AC 380V, 50Hz, 10A |
| Air Supply | 0.7 MPa dry compressed air |
Application scenarios and industry value
1. Production quality inspection
Batch inspection: Verify the compatibility of motors, batteries and frames, identify defects such as overheating and delayed power assistance response, and reduce the return rate.
Automation efficiency: Multi-station integration (such as simultaneous completion of braking and road condition tests), increase the production line inspection efficiency by more than 30%.
2. R&D optimization
Power system calibration: Optimize gear ratios and motor control strategies through torque-speed curves (such as the 120N·m instantaneous torque design of DJI Avinox system).
New material testing: Evaluate the reliability of carbon fiber frames or solid-state batteries under extreme conditions.
3. Third-party certification
Export compliance: Generate test reports that comply with CE, FCC and other certifications to facilitate access to the high-end markets in Europe and the United States.
Applicable Standards
1. International Standards:
ISO 4210-4: Bicycles - Safety requirements (Part 4: Test methods for braking systems) - clearly stipulates the performance testing and fatigue testing methods for braking systems (such as brake lever fatigue, caliper fatigue).
2. Chinese National Standards:
GB 3565: Safety Requirements for Bicycles (corresponding to ISO 4210).
GB 17761-2024: Safety Technical Specification for Electric Bicycles (referring to the braking requirements in GB 3565).
3. European Standards:
EN 15194: Electrically assisted bicycle standard (with stricter requirements for the braking system, especially the durability of the power-off switch).
EN 14764/14766/14781: Standards for urban/mountain/road running bikes (all referring to the braking requirements of ISO 4210).
4. Other national standards:
CPSC (USA): 16 CFR Part 1512 (Requirements for Bicycles, including Brake Fatigue)
JIS (Japan): JIS D 9301 (Bicycles - Braking performance and durability).
AS (Australia): AS 1927 (Safety Requirements for Bicycles).
After-sales Service
1. After-sales Service: One-year full machine warranty, providing operation training and remote technical support.
2. Data Service: Optional cloud data platform, generating CNAS-compliant test reports remotely.
3. Technical Support: Free remote debugging, operation training and annual equipment calibration service.
4. Spare Parts Supply: Offering quick replacement service for consumable parts (fixtures, hydraulic seals).
